Explore Shandong Huichuang’s 400m³/h ultra-pure water treatment project for Shandong Lubei Chemical Group. Integrating UF, RO, and Mixed Bed technologies for high-pressure power plant boilers.

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|                        PROJECT AT A GLANCE (KEY SPECS)                            |
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| Client Name      : Shandong Lubei Chemical Group Co., Ltd. (山东鲁北化工集团) |
| System Capacity  : 400 m³/h (9,600 m³/day) Continuous Ultra-Pure Water            |
| Primary Process  : Multi-Media Filter + Ultrafiltration (UF) +                    |
|                    Double-Stage Reverse Osmosis (RO) + Mixed Bed Ion Exchange     |
| Acceptance Date  : December 2019 (Fully Operational & Compliant)                 |
| Target Water Quality: Power Plant Boiler Feed & High-Precision Chemical Process  |
| Key Metrics      : Resistivity ≥ 10–15 MΩ·cm | Desalination Rate ≥ 99.5%           |
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Executive Summary

In December 2019, Shandong Huichuang Environmental Protection Equipment Co., Ltd. successfully completed and passed the official site acceptance test for a massive 400m³/h ultra-pure water treatment system engineered for Shandong Lubei Chemical Group Co., Ltd.

Designed to meet the stringent water purity requirements of high-pressure power plant boilers and large-scale chemical processing, this turnkey engineering project integrates advanced Ultrafiltration (UF), Reverse Osmosis (RO), and Mixed Bed Ion Exchange technologies. The facility delivers a continuous supply of high-purity water, protecting critical boiler infrastructure from scaling and corrosion while reducing overall chemical consumption.

Project Background & Client Challenges

Shandong Lubei Chemical Group is a renowned industrial conglomerate specializing in fertilizers, eco-chemicals, and power generation. To support its expanded chemical production lines and power plant utility boilers, the group required a high-capacity water treatment solution to tackle several challenges:

1. Massive Volumetric Requirement: A continuous, high-volume supply of 400m³/h pure water with high system reliability (24/7 uninterrupted operation).
2. Stringent Purity Standards: Raw water needed deep desilting and ion removal to achieve ultra-low conductivity (<0.1μS/㎝ ) and high resistivity to prevent thermal boiler fouling.
3. Fluctuating Intake Water Quality: Complex raw water parameters demanded a resilient pre-treatment matrix to protect downstream high-precision membrane elements from rapid fouling.

Technical Solution & System Architecture

To ensure multi-stage protection and optimal energy efficiency, Shandong Huichuang designed a complete process flow combining physical pre-filtration, membrane separation, and deep ion polisher exchange:

                            PROCESS FLOW DIAGRAM
                            
   [Raw Surface/Well Water] 
               │
               ▼
   [Multi-Media & Sand Filtration]  ───> Removes Turbidity & Suspended Solids
               │
               ▼
   [Ultrafiltration (UF) Module]   ───> 0.01 μm Micro-particle & Colloid Removal (SDI < 2)
               │
               ▼
   [Double-Stage RO System]        ───> 98%+ Primary Salt & Heavy Metal Isolation
               │
               ▼
   [Mixed Bed Ion Exchange]        ───> Deep Polishing (Resistivity ≥ 10–15 MΩ·cm)
               │
               ▼
   [Ultra-Pure Water Storage Tank] ───> Directly Supplied to High-Pressure Boilers

Key Technological Highlights:

• High-Efficiency Ultrafiltration (UF) Skid: Utilizing PVDF hollow-fiber UF membranes as pre-treatment to intercept colloids, microorganisms, and fine particles, ensuring the Silt Density Index (SDI) remains consistently below 2.0 to safeguard the downstream RO membranes.
• Double-Stage Reverse Osmosis (RO): Equipped with premium-grade high-rejection RO membrane elements and Grundfos energy-efficient high-pressure pumps, achieving a overall desalination rate exceeding 98.5%.
• Mixed Bed Deep Deionization: Mixed cation-anion resin polisher beds reduce residual ion concentration to micro-quantities, elevating water resistivity to meet strict power boiler feed standards.
• Smart Automation & PLC Central Control: Outfitted with Siemens PLC and SCADA human-machine interface (HMI) for real-time online monitoring of pressure, flow rate, pH, and electrical conductivity, offering automated backwashing and CIP (Clean-in-Place) functionality.

Performance Results & Project Impact

Since its successful commissioning in December 2019, the 400m³/h ultra-pure water plant has delivered exceptional performance metrics:

Client Value Delivered:

• Zero Boiler Scaling: Completely eliminated trace mineral scaling inside high-pressure steam boilers, extending equipment service life and improving thermal transfer efficiency.
• Operational Energy Savings: Optimized membrane recovery and automated CIP reduced annual chemical consumption and wastewater discharge fees significantly.
• Turnkey Execution: Shandong Huichuang managed the entire lifecycle—from civil integration and equipment fabrication to site installation and final commissioning.

Why Global Clients Trust Shandong Huichuang

As a high-tech environmental protection enterprise with a 15,000 m² manufacturing base and 50 million RMB registered capital, Shandong Huichuang provides end-to-end custom water solutions for energy, chemical, steel, pharmaceutical, and electronic sectors worldwide.

• Proven Engineering Track Record: Over 30,000 satisfied clients across Asia, Europe, the Americas, and Africa.
• Non-Standard Customization (OEM/ODM): Tailored process design built directly around client raw water reports and site constraints.
• Rigorous Quality Standards: ISO9001 and CE-compliant manufacturing with complete Factory Acceptance Testing (FAT).

Need a Custom Water Treatment Solution for Your Facility?

Whether you require a large-scale industrial RO system, an ultra-pure water skid, or a Zero Liquid Discharge (ZLD) plant, Shandong Huichuang’s engineering team is ready to assist you.

• Company: Shandong Huichuang Environmental Protection Equipment Co., Ltd.
• Address: No. 16, Dawei Industrial Park, Tianqiao District, Jinan City, Shandong Province, China
• Email: sdhchb01@163.com
• Tel / Mobile / WhatsApp: +86-15764192965
• Official Website: www.sdhchbsb.com